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Programmable Logic Controllers are an established platform used throughout industrial automation, but rather poorly understood among researchers in the control systems community. This paper gives an overview of the state of the practice in industrial control systems while presenting a critical analysis of the dominant programming styles used in today's automation systems. We describe the patterns standardized loosely in IEC 61131-3 and, where there are ambiguities in the standard, realized in concrete vendor implementations. Ultimately, we suggest directions for further research towards enabling increasingly complex industrial control applications subject to the novel requirements of Industry 4.0 settings without compromising the safety and reliability guaranteed by the current industrial automation stack. 

Playing the cup-and-ball game is an intriguing task for robotics research since it abstracts important problem characteristics including system nonlinearity, contact forces and precise positioning as terminal goal. In this paper, we present a learning model based control strategy for the cup-and-ball game, where a Universal Robots UR5e manipulator arm learns to catch a ball in one of the cups on a Kendama. Our control problem is divided into two sub-tasks, namely (i) swinging the ball up in a constrained motion, and (ii) catching the free-falling ball. The swing-up trajectory is computed offline, and applied in open-loop to the arm. Subsequently, a convex optimization problem is solved online during the ball’s free-fall to control the manipulator and catch the ball. The controller utilizes noisy position feedback of the ball from an Intel RealSense D435 depth camera. We propose a novel iterative framework, where data is used to learn the support of the camera noise distribution iteratively in order to update the control policy. The probability of a catch with a fixed policy is computed empirically with a user specified number of roll-outs. Our design guarantees that probability of the catch increases in the limit, as the learned support nears the true support of the camera noise distribution. High-fidelity Mujoco simulations and preliminary experimental results support our theoretical analysis 

Programmable Logic Controllers (PLCs) are an established platform, widely used throughout industrial automation but poorly understood among researchers. This paper gives an overview of the state of the practice, explaining why this settled technology persists throughout industry and presenting a critical analysis of the strengths and weaknesses of the dominant programming styles for today's PLC-based automation systems. We describe the software execution patterns that are standardized loosely in IEC 61131-3. We identify opportunities for improvements that would enable increasingly complex industrial automation applications while strengthening safety and reliability. Specifically, we propose deterministic, distributed programming models that embrace explicit timing, event-triggered computation, and improved security.